Nexus Logo Nexus Mechatronics & Data

Nexus Industrial Ecosystem

Every machine. All the data. One network.

Manufacturers, operators and service providers work with the same data. From the product passport through maintenance and AI to the spare part.

Scroll: how the network works

How Nexus works

  1. 1The manufacturer builds the pump with Manufacturing OS
  2. 2Delivered with a QR code; the product passport goes to the Ecosystem in parallel
  3. 3The pump fails at the industrial company
  4. 4Scan the QR code on the pump
  5. 5Spare part ordered with one click, directly from the manufacturer
  6. 6The service firm repairs it with Service OS
  7. 7Full circle: the manufacturer is an Asset OS customer itself
  8. 8The machine builder orders from the manufacturer
  9. 9Companies from many countries in the same network
ITManufacturerNLManufacturerESOperatorCZMachine builderFROperatorATService firmCHManufacturerAEOperator NEXUSIndustrialEcosystem Product passports · spare partsPump manufacturerbuilds pumpsManufacturing OSAsset OSIndustrial companyPlant operatorAsset OSMachine builderbuilds plants and machinesManufacturing OSAsset OSService firmworks at customer sitesService OS Goods routeData route via Nexus KP-200 Product passport KP-200 createdPassport registered in EcosystemAsset OS: pump adoptedPump failedQR code scannedAI: 2 earlier cases · sealOrder receivedTicket: repairRepaired · report on fileAsset OS: new machine adoptedService OS: maintenance at the manufacturerOrder: pump for new plantEveryone is customer and supplier Pump KP-200Spare partMachinePump Product passOrderProduct passOrderReport
Tenant separation on the server QR code (NFC-ready) on every machine Mobile for the shop floor Engineered in Germany

Who it is for

Choose your way in.

Nexus connects three roles around the machine. Each role has its own way in, and all of them work with the same data.

Engineer checking compressor blocks in assembly

Manufacturers and machine builders

Get found and keep your aftersales.

  • Claim your company profile in the Ecosystem for free
  • Product passports for your products, QR code on the machine
  • Spare part and service requests come straight to you
Technician scanning a motor nameplate

Operators and maintenance

Cut downtime and keep know-how in-house.

  • Machines, tickets, maintenance and stock in one system
  • AI search across your team’s repair reports
  • Import machines with a product passport in one click
Service technician at a customer site

Service and assembly

Customers, machines and technicians under control.

  • Manage every customer with their machines and documents
  • Plan jobs and steer your technicians
  • Everything on the phone on site: schematics, history, spare parts

The Nexus network

Every participant makes the network stronger.

A manufacturer is often everything at once: it runs its own maintenance, an assembly team and has customers who operate its machines. In Nexus, these roles work hand in hand.

  1. 01 · Industrial Ecosystem

    Get found

    The manufacturer has its profile in the Ecosystem, shows products and product passports and is found worldwide.

  2. 02 · Digital Product Pass

    Ship the product digitally

    Every product gets a product passport with technical data, documents, maintenance and spare parts. QR code on the machine, done.

  3. 03 · Asset OS · Service OS · Manufacturing OS

    Import with one click

    The operator adds the machine to its system with one click. Maintenance plans, documents and spare parts are there instantly, no retyping.

  4. 04 · Aftersales

    Requests back to the manufacturer

    Anyone can scan the passport and request spare parts or service at the push of a button. The request goes to the manufacturer, not to Google.

Industrial Ecosystem, Digital Product Pass and Asset OS, connected through the QR code of machine MPS-4500
One QR code connects the Ecosystem, the Product Pass and Asset OS. Sample data.

Business value

Less downtime. No lost knowledge. Productive from day one.

The Nexus OS series targets exactly where maintenance loses time and money.

Shorter downtime

Cause, fix and part are right at the machine. Technicians repair instead of searching.

Keep expert knowledge

Every repair report stays with the component. When a senior technician retires or a colleague leaves, the knowledge stays in the plant.

New technicians productive immediately

Instead of weeks of onboarding, new hires work with the knowledge of the whole team from day one.

No hunting for schematics and parts

Schematics, manuals and part numbers are at the machine. No more digging through old emails and orders.

Live shift handover

The next shift sees what was done and what is still open. No lost information, no lengthy handovers.

No more paperwork

One dashboard shows what is due today. Every task, every maintenance job, every fault is documented and traceable.

A real-world example

The pump has stopped. Now what?

Pump M2 on the water softening unit has stopped. The frequency inverter reports an overload. A new technician is on shift.

Without Nexus

  1. Find the schematics, locate the frequency inverter.
  2. Look up and decode the error code.
  3. Measure, test, trial and error.
  4. The line is down the whole time. Every minute costs money.

With Nexus Asset OS

  1. Phone out, ask the AI search: “Softening unit, motor M2 not running.”
  2. A match from an experienced colleague’s repair report: dry running, because solenoid valve MQ1 in the next room is stuck.
  3. Tap the valve. If that doesn’t help: open and clean it.
  4. The hours that colleague once spent searching, nobody has to spend again.
ASSET OS · AI SEARCHWater softening unit
Motor M2 not running, inverter reports overload
1 previous case with solutionCause: dry running. Solenoid valve MQ1 in the next room is stuck.Fix: tap the valve, otherwise open and clean it.From the repair report · confirmed

EXAMPLE

Asset OS

The digital operating system for maintenance.

The dashboard shows what is due today. Faults, maintenance, stock and shift handover run in one system, on the desktop and on mobile at the machine.

Missing a part? One click in stock sends the request with part number, item number and quantity straight to the manufacturer. Machines with a product passport are imported with one click too, including maintenance plans, documents and spare parts.

  • Asset management
  • Tickets and tasks
  • Maintenance planning
  • Stock and spare parts
  • Shift handover
  • Repair history
  • AI search
  • Product passport in one click
Asset OS in detail
Asset OS · Control center
Asset OS control center: open tickets, maintenance due, spare part demand, quick search and quick actions

ASSET OS · CONTROL CENTER · SAMPLE DATA · GERMAN UI

Digital Product Pass

The digital identity of your products.

A first step towards digital product data, right at the machine: a QR code permanently links every product you ship to its data, documents, spare parts and your service.

Strong aftersales. Anyone can scan the passport. Spare part and service requests come straight to you at the push of a button, instead of ending up on Google or with a competitor.

Digital Product Pass in detail
Product passport MPS-4500 after scanning: quick access to technical data, documents, spare parts and maintenance
Product passport with machine photo, manufacturer and more products from this manufacturer
Original spare parts with item number and a request button

DIGITAL PRODUCT PASSPORT · MPS-4500 · SAMPLE PRODUCT · GERMAN UI

Industrial Ecosystem

Industry, connected worldwide.

Manufacturers, service providers and industrial products on one platform. Claim your profile, show your products and product passports and get found. Free of charge.

More on the Industrial Ecosystem
Search in the Nexus Industrial Ecosystem for companies, products and services

Service OS

Smart customer and technician management for assembly and service teams.

Set up every customer with their machines, components and documents. Assign tasks, steer your technicians and keep track of every job.

When a technician arrives at the customer’s machine, they open it on their phone and have everything at hand: schematics, documents, repair history and AI search.

Jobs today EXAMPLE
Commissioning · Customer A, line 2On the way
Maintenance · Customer B, press 1Planned
Fault · Customer C, station 4Done
Service OS in detail

Manufacturing OS

Build, ship and support.

Manage customers and their machines, plus for manufacturers and special machine builders: create product passports for your own products, with maintenance plans, certificates and schematics. Print the QR code, attach, ship.

You then keep managing every shipped machine at the customer’s site, with all its data and AI search.

Production job MPS-4500 EXAMPLE
AssemblyPassportQR codeDeliveryService
Manufacturing OS in detail

Nexus Industrial Ecosystem

Find manufacturers, service providers and products.

The public directory of industry: companies, products and product passports in one place. Find partners, claim your own profile for free or log in to your Nexus account.

3,300+companies in the directory
Freeclaim your profile and show products
11 languagesfor international customers
QR codeproduct passport on every machine, NFC-ready

Pricing

One scan. Five systems. Clear pricing.

  • Digital Product Pass: per product model, any number of units. Setup from €300. Plants and complex machines: from €59 / month, setup from €600.
  • Asset OS and Service OS: incl. 1 manager + 3 technicians, each additional user + €49.
  • Manufacturing OS: incl. 1 manager and your own product passports, each additional user + €49.

All prices excl. VAT · Annual payment: 2 months free

On-site plant data capture and training: from €1,200 per day plus travel costs.

PumpType KP-200 · example 400 V · 50 HzIP55NFC-ready Scan QR code PRODUCT PASSKP-200 Documents Spare parts Maintenance Accept Sample data 01IndustrialEcosystem Get found Free Claim profile → 02Digital ProductPass Data on the machine from €29per model / month Order now → 03Asset OS Maintenance from €280per month Order now → 04Service OS Service & assembly from €280per month Request a quote → 05ManufacturingOS For machine builders from €500per month Request a quote → QR code (NFC-ready) · one data chain

Company and references

Born in maintenance. Built for industry.

Nexus grew out of everyday maintenance work, from a problem every technician knows: the information exists, just not where it is needed.

Field partner

IN
INOTEQSAbu Dhabi · Maintenance and service for industrial plants

Our field partner from industrial service: maintenance and service for industrial plants.

About Nexus and references

Your company

Become our next reference.

We work closely with manufacturers, maintenance teams and service companies. You get personal support from the founder, from setup to day-to-day operation.

Engineered in GermanySoftware from Cologne
From the fieldFounded by an industrial mechatronics technician
Servers in the EUTenant separation on the server

Let’s talk about your machines.

Request a call by email or phone. In 30 minutes we’ll show you Nexus using an example from your daily work.

Phone 0221 65058454 Email info@nexus-mechatronics.de Address Im Zollhafen 18, Kranhaus 1, 50678 Köln